SISTEM JAMINAN KEAMANAN PANGAN BERDASARKAN FSSC 22000 versi 5.1 / ISO TS 22002-4 PADA PROSES PRINTING DI INDUSTRI FLEXIBLE PACKAGING

Abstract

Flexible packaging industry as a producer of packaging for food and beverages is currently required to ensure the safety of packaged food from contamination. As a sense of responsibility, the industry must be able to show transparently how the food safety assurance has been planned and implemented as well. This can be achieved through the implementation of a food safety management system in accordance with international standards that is Food Safety System Certification - FSSC 22000 for food packaging. This standard is a combination of standard International Standard Organization - ISO 22000:2018, ISO TS 22002-4:2013, and FSSC Requirements, in which ISO 22000 is supported by Hazard Analysis and Critical Control Point - HACCP Plan, and from GM P (Good Manufacturing Practice) term is supported by ISO TS 22002-4:2013 and FSSC Requirements.

The purpose of this study was to analyze the HACCP, determine OPRP (Operational Pre-Requisite Program) & CCP (Critical Control Point) and to validate the CCP of printing process, which is one of flexible packaging process step. This research takes the case on FSSC 22000 implementation in one flexible packaging industry in East Jakarta Industrial Estate. Printing process step is chosen in this study because it is one of the important process in the manufacture of flexible packaging. As a supporting of the system implementation, GMP requirements beforehand    is comply with reference to ISO TS 22002-4:2013, and FSSC Requirements. While analysis of the HACCP Plan is done in accordance with ISO 22000 to ensure the potential hazard contaminations of the product can be prevented / lowered / removed. By analyzing HACCP Plan in the printing process, it can be determined the OPRP & CCP of the process. CPP validation process is performed by taking hazard data residual solvent of food packaging with specification PET // Ink, because residual solvent is one of the chemicals that could contaminate the food that comes from flexible packaging.

The results of this study indicate that the data residual solvent still valid, reliable, and capable in process, and its value in accordance with customer requirements as well. Furthermore, to ensure the packaging of food safety assurance system is consistently implemented, it is necessary to monitor the system by verification of the implementation of PRP, OPRP, and CCP periodically.